When air is expelled from the container, the top foam pad prevents oil mist from contacting silica gel or entering the atmosphere. Installing a desiccant breather is a fairly straightforward and simple process, especially since many breather models are screw-on installation types. 6. Mining Lubricants, Sustainability, View A desiccant is defined as a hygroscopic substance (material that attracts and holds water molecules) that induces or sustains a state of dryness in its vicinity. Drytech Disposable Desiccant Breathers all utilize a 1 slip fit connection which can be easily adapted to customer applications. Live chat is not available if you have not consented to our cookies. Many machines don't need desiccant breathers due to the fact that they run continuously, and the oil runs very warm (usually above 150 degrees Fahrenheit). Finally, the outside air passes through a third two-micron solid particle filter at the bottom of the desiccant breather. Many desiccant breathers are designed to allow dehydration of the desiccant by either passing instrument air (clean air) through the breather or by placing the desiccant in an oven for a couple of hours. Desiccant Breathers - Product Catagories Power Breathers - Blue Desiccant Protect equipment and storage tanks from both moisture and particulate. Lubricants for Transport and Industrial Businesses, View Over the past few years, they have become a more familiar sight in many industrial plants. Install sight glass 3. Steel Industry Lubricants, Whitmore's work horse. Your ultimate defense against contamination. Filter to 17/16/13 cleanliness code 6. Lubricant contamination is one of the leading causes for machine failure, and contamination can begin before the lubricant ever enters the machine. PowerBreather Desiccant Breathers At TTI, we offer an array of PowerBreather desiccant breather options to meet the needs of your industrial applications, regardless of operating environment. 800-699-6318, Units 8 & 9, 1260-34 Avenue Energy From Deep Water, View Desiccant breathers are multi-tiered devices installed on your machines to prevent the entry of two crucial contaminants: moisture and particles. Shells full range of desiccant breathers are used to help reduce particulate and moisture contamination in fluids and equipment, applicable in a wide range of applications. If the problem wasn't resolved, a complete press rebuild would be needed in just under a year at a cost of around $40,000. Additionally, some might not know you can tell the amount of humid air intake by how fast the desiccant becomes saturated. Energy and Innovation, View Studies have shown that around 70 percent of equipment or machinery loss of use is due to surface degradation. Z-Series Breathers: Are created for applications where space is limited or air flow requirements are below 10 cubic feet per minute (cfm). Projects and Locations, Shell New Energies Junction City, Biomethane Facility, Shell Downstream Bovarius, Biomethane Facility (Wendell, Idaho), Carson Renewable Compressed Natural Gas Fueling Site (Carson, California), Shell Downstream Galloway, Biomethane Facility (Plains, Kansas), Shell Downstream Friesian Biomethane Facility (Wendell, Idaho), Where Shell operates in the United States, The transition of our business to net-zero emissions, The only desiccant breather series that Shell recommends for diesel fuel applications*, Designed to meet the needs of most stationary applications, oil storage tanks, fluid reservoirs, transformers, pumps, and gear boxes, Designed for applications where mounting space is limited or a larger breather will not fit without remote mounting, Used on gearboxes, drums, totes, and small oil containers. Breathers and vents attach to a container or reservoir in a lubrication system to relieve built-up heat and pressure and keep the containers or reservoirs at a neutral pressure, which prevents leaks and blow-outs. For use in hydraulic reservoirs and tanks. They are ideal for storage tanks, large gearboxes, wind turbines and remote applications. Typical application categories can be broken down as follows: One of the most important factors to consider when looking at desiccant breathers is your airflow rate. Not sure which desiccant breather model is right for your system? There are many real-world examples of how installing desiccant breathers have saved companies money by shortening the frequency of downtime and keeping equipment contamination free. 2. Xclude High Humidity Expansion Chamber Breathers are best suited for low-flow gearboxes and high-humidity applications with continuous operation. Machinery loss can be costly, as well as cause a lot of unplanned downtime and result in expensive machinery repair costs. Therefore, it is imperative to understand how much the headspace can fluctuate. . |Limited Warranty Terms and Conditions Cookies Policy. Which factor plays more of a role in breather selection: the sump headspace above the oil level, ambient conditions like high humidity or a dusty environment, the machine type (mobile unit or fixed installation), the type of oil and its application, or the oils cleanliness requirement?". Moisture can also change oil viscosity, deplete additives and cause sludge formation. Shell Trading US Company, Shell Trading (US) Company- Lease Administration, View Check valves and reusable tops help extend the life of the desiccant by providing a closed system until airflow is needed. More oil equals more humidity in most cases. By utilizing a desiccant breather, you can reduce the amount of moisture in the air that is entering the system. They provide unrivaled protection against the harmful effects of moisture, humidity, and other . Get the most value out of your vehicles and equipment with Shells expertise in lubrication services. Providing basic protection from moisture and particulate contamination in lubricants and equipment,Xclude Standard Breathersreplace the standard dust cap or OEM breather cap on equipment. This website uses cookies to improve your experience while you navigate through the website. You also have the option to opt-out of these cookies. Most desiccant breather manufacturers have a chart with the maximum water capacity for each breather, so you'll know how much moisture the breather can retain before reaching the end of its life. The single manifold body of our TIGA Gearbox Adapter Kit, keeps potential system intrusions to a minimum, which in turn minimizes the possibility of contaminants entering the system. For example, severe environments like those with water spray or large amounts of dirt should use a desiccant breather that can hold higher amounts of ambient contamination. This is especially relevant in dusty environments. Not sure which model you need? In addition to moisture filtration, desiccant breathers need particle removal filters with sufficient holding capacity and capture efficiency (at size) to control particle ingression. The more difficult the application, the better Paragon Gold works. Lastly, desiccant breathers are rated for either continuous or intermittent flow. Over time, the effects of this contamination can be damaging to the lubricant and to the equipment. Dual contamination prevention. Some work by using a three-stage design to help ensure the interior of your equipment stays clean and dry. Enter desiccant breathers. As the machine breathes, contaminated air enters the desiccant breather and goes through the first solid particle filter. Shell Fuels, View 4. Contact us today if you need breather connections, adapters, vacuum indicators, or if you want to install multiple breathers. Ways to save, View Its unique additive combination, SYNTHETIC BLEND GEAR OILS Protection of fluid systems by preventing entry of moisture and particulate. If you have a product number, we can connect you with the right part.. take in air with each stroke of the actuators. As our diagram shows desiccant breathers work like this: As the machine exhales, air travels through the desiccant breather in reverse, or may purge directly to the atmosphere depending on the breather's design. Again, the support of a good supplier is key.Talk to your supplier about the specifics of your application and lubricant storage. Shell Fleet Solutions, View Plated steel and brass construction. But ultimately, you want to be sure you are getting the full value from your breather spend. For this reason, more companies are choosing solution-focused suppliers who offer the full spectrum of contamination control equipment from desiccant breathers to filters and other tools. Quality check valves isolate the system while accommodating airflow. Gearbox Breather Vent From high-speed gearing found in turbomachinery to slow speed gear reducers found across a multitude of manufacturing and process industries, today's gear drives are precision components with higher power densities requiring a greater focus on lubrication. Breathers also allow fresh air into the container while keeping dirt, water, and other contaminants out. About Shell in the USA, View After an analysis of the machine's hydraulic oil, the company found high levels of contamination in the reservoir. Open STAUFF Online Page-Flip Catalogue in New Tab, Particle and Desiccant Breathers from STAUFF. Supplier Diversity, View Can desiccant breathers be used more than once? Gearboxes, tanks, reservoirs and bearing sumps (process pumps, etc.) Foam Pad Foam filter captures any oil mist and disperses incoming air evenly over filtration and drying areas. Synthetics, Supplier Diversity, View The reusable tank desiccant breather offers an innovative solution to the desiccant breather industry. It's common to find a breather properly installed but immediately adjacent to another unsealed or potentially leaking opening. Many desiccant breather models implement components to help extend the life of the breather. The desiccant beads in the breathers change color as they become saturated with moisture, indicating that the unit is spent. What applications are desiccant breathers especially beneficial for and why? Instead of wasting yet another traditional breather, now all you have to do is attach a tank desiccant breather to your industrial storage tanks (up to 132,000 gallons!) The company ended up replacing the hydraulic reservoir's breather caps with desiccant breathers featuring 100 percent silica gel for moisture absorption, 100 percent activated carbon for fume and odor control and two-micron solid particle filtration. Air expelled through the breather is filterthrough an activated carbon filter, prolonging the life of the breather. StateEscape, View For more information about the desiccant breathers we offer with the TTGA Gearbox Adapter Kit, or for quality product recommendations for your particular operation, call our customer service line today at 303-585-0132 or use our contact form to send us a message. What is a Lube Room and Why is it Important? Quick-connect fittings provide easy connection of a filling or filtration systems to the gearbox. Get dependable lubricant protection, maintain optimal cleanliness levels, and avoid equipment contamination and machinery repair costs with quality products and technology from TTIs product family. Desiccant breathers are sized according to the required cubic feet per minute (CFM). August 22, 2022. DRYTECH recommends adding breather replacements to plant operations & maintenance schedules, Protect against high humidity and water condensation, Protect against fluid contamination, dilution, and sedimentation Maintain ISO cleanliness codes, Extend life of hydraulic, lubrication, and process fluids Extend MTBF and reduce O&M costs, Remove safety cap from standpipe at the bottom of the breather, Mount the breather to the tank or reservoir using the adapter best suited for the application, Verify that the breather is fully saturated all blue beads will be beige in color, Remove breather from gearbox, tank, reservoir, or other application, Remove and save the adapter fitting to be used with a new breather, Verify and dispose of breather in accordance with your state and local environmental control regulations. Expelled air backflushes the particulate filter to help prolong the life of the breather. These protected vents offer a labyrinth air path that restricts entry of dirt and moisture into the reservoir or gearbox. Would you like to visit www.stauffusa.com to see local offers and services? Desiccant breathers serve as the first line of defense in contamination control. The capacity of the reservoir often impacts how quickly the desiccant may be saturated with moisture. They can withstand high vibration and volatile environments. Business Customers, View From the time oil enters your facility to the end of its useful life, protecting it with desiccant breathers will extend the life of the oil and the equipment, decrease downtime, and save you hundreds of thousands of dollars. Intended applications include low-humidity applications, water-based lubricants, high-dust environments and oil-misting applications. The visual indicator windows show the desiccant as it changes color, indicating that the breather should be replaced. Z-135 Desiccant Air Breather. Air entering the breather is filtered and dried. This air can take on considerable amounts of water and dirt over time. Many sumps and vessels have more than one egress point installed. The answer depends on three variables: Intake frequency and volume of breathing refers to how much moist air passes through the breather.Each time a piece of equipment breathes, water vapor is retained in the silica gel, gradually shortening the life of the breather. Each breather model has have different reservoir capacity requirements, so it's important to check the breather model number for specifics on the amount of desiccant to the reservoir capacity before making your final purchase. Our desiccant breather model, used in lieu of your breather cap, utilizes a solid particle filter and the best desiccants in the business to stop entry of dirt, moisture, and other contamination, while maintaining precise environmental control, pressure, and humidity levels in both high and low temperatures. Plugs protect unit during shipping and storage. New oil is not clean oil when it arrives to your site? Is the operation intermittent or continuous. Integrated Drip Ring An integrated drip ring keeps shedding water from entering the vent holes. Automatic reset for continuous duty. Desiccant breathers are an important accessory for any lubrication or contamination control program. They were looking for a cost-effective replacement to extend the operating life of their breathers and eliminate nearly all moisture re-entry using a breather with a check-valve technology. With check valves or bladders, only the air that needs to be inhaled in is dried, lengthening the life of the silica gel. If you need to convert gallons per minute (GPM) to CFM, the breather manufacturer should have the corresponding GPM/CFM numbers for your reference. Many breathers have very limited or overstated particle removal capability. Synthetics, The unit also blocks free water from the reservoir. Gear Oils, The 40 micron filter element can be removed easily for cleaning. This robust gear oil has been protecting gearboxes for over three decades., The more difficult the application, the better Paragon Gold works. Breathers are sized according to the required cubic feet per minute (cfm) of air exchange for each machine application. Since we know at least half of lubricant contamination comes from outside machinery and most machines are designed to "breathe," it's a good idea to stop these contaminants at the source. Energy and Innovation, View Woodside Park Industrial Estate Each time a unit breathes in, it brings with it all sorts of small debris and moisture, depending on the operating environment. Considering all of these variables will provide the most effective way to select a desiccant breather. Xclude desiccant breathers incorporate a high capture-efficiency filter to help sustain desired cleanliness levels by removing even minute particulates. Unlike steel versions, which can be rebuilt, the entire unit must be replaced . Each Hy-Dry Breather is equipped with an internal 2 micron particulate filter on both ends of the silica chamber to protect your system from airborne contamination. Supporting Education, View Check valves provide slight system pressurization that allows for controlled breathing without excessive pressure build-up. This is because as the humidity increases, the silica gel reaches its maximum moisture-holding capacity faster. Gear Oils, Benefits Gearbox Upgrade Options Don't Risk Pirated Parts Reliability Assurance Kits Gearbox Exchange Program Gearbox Output Seal Anti-Friction Bearings Shaft Sleeves Journal Bearings Sundyne Oil Filter Desiccant Breather Lube Oil Pump Bearing Plate and Lube Pump Anti-Rotation Plate Gearbox Alignment Pins Low Foam Site Glass Gearbox Housing Not sure which breather is right for your system? Bi-directional air flow allows air in and out as fluid level changes or differential pressures occur. These three primary variables have the biggest impact: Remember, it is far better to provide more protection than needed rather than to skimp on quality in order to save money. Shell Pipeline, View 972-771-1000 Website translations are provided by Google Translate, a third-party service provided by Google. In addition to the carbon filters and check valves, other desiccant breather add-ons you may see include: A common question that comes up when discussing how desiccant breathers work is how long do they last? Mining Lubricants, Decathlon F synthetic oil is an extreme pressure lubricant formulated to meet the exacting demands, Performance Lubricants ZEOZORB breathers feature a standard 1 slip fit which easily adapts to many applications. The application refers to the type of equipment needing a desiccant breather or the type of work being done. Filter Element Polyester filter element removes airborne contamination to 3-micron absolute. Silica Gel. When air is expelled from the container, the top foam pad prevents oil mist from contacting silica gel or entering the atmosphere. The first line of defense from moisture and particulate contamination in lubricants, fluids and equipment. Use a breather with check valves or a bladder system that reduces the amount of air filtered by the desiccant inside the breather. Common Silica Gel breathers being used are a bit misleading. Try our sizing wizard to help determine the best solution for you. The environment in which the machine operates should be considered as well. Try our Sizing Wizard to find out. that are used intermittently can accumulate water from headspace condensation. Increase the distance from the bottom of the breather to the top of the reservoir. What are some applications most end-users never think of? Once this capacity is reached, no more moisture can be removed from incomping air. Implement color-coding & tagging At LE, we implemented these six best practices on our own gearboxes. Today, Deeter Foundry employs desiccant breathers on many types of machinery including air compressor separator exhaust, outside fan bearings, gearboxes, lubrication storage racks, bulk hydraulic oil totes, and all hydraulic units. Desiccant Breathers, Silica Gel Breathers, Dehumidifiers and Air Breather Dryers for Hydraulic and Gearbox Applications in Multiple Designs and Sizes Particle and Desiccant Breather Type SDB (Robust Design) View products in shop Particle and Desiccant Breather Type SDBL (Compact Design) View products in shop Desiccant Breather